YIMU CM140 Automatic Capping Machine: High-Speed Precision Capping Equipment for Large-Format Mass Production
1. Product Overview
The YIMU CM140 is an advanced fully automatic capping system tailored for high-volume production lines, integrating upgraded speed performance, expanded compatibility, and intelligent control technology. Engineered to handle larger cap and bottle sizes while maintaining ±0.3 N·m torque precision, it combines vibratory cap feeding, automated sorting, and seamless capping processes—making it an ideal choice for manufacturers scaling up to mass production or managing diverse large-format packaging requirements.
1.1 Core Value Proposition
| Key Advantage |
Business Impact |
| High-speed capping (60–150 bottles/min) |
Meets high-volume production demands (up to 216,000 bottles/day at maximum speed) |
| Expanded cap/bottle range (15–60mm caps; 20–100mm bottles) |
Accommodates large-size packaging (e.g., 2L+ bottles) without the need for equipment upgrades |
| ±0.3 N·m torque control |
Eliminates leakage (critical for liquid products) and cap/bottle damage, reducing waste by 95% |
| One-click recipe switching |
Shortens changeover time to less than 8 minutes, perfect for multi-SKU production lines |
| 2-year warranty + global technical support |
Ensures 99% operational uptime for continuous production workflows |
1.2 Basic Specifications
| Category |
Details |
| Product Name |
YIMU CM140 Full-Automatic Capper with Vibratory Cap Feeder |
| Brand/Model |
YIMU / CM140 |
| Origin |
Shanghai, China |
| Power Supply |
Electric (110V/220V/380V customizable; 50/60Hz) |
| Automation Level |
Fully automatic (cap sorting → feeding → capping → real-time monitoring) |
| Construction Material |
SS304 stainless steel (corrosion-resistant, GMP/FDA-compliant) |
| Dimensions & Weight |
2000*800*1700 mm; 380 kg (net weight) |
| Core Components |
Mitsubishi/SIEMENS PLC, High-torque Servo Motor, Precision Torque Sensor, Enhanced Vibratory Feeder |
| Certifications |
CE, ISO 9001 |
2. Technical Parameters & Performance
2.1 Key Operational Metrics
| Parameter |
Specification |
Practical Significance |
| Capping Speed |
60–150 bottles/min (adjustable) |
Adapts to medium-batch production (60 bottles/min) and high-volume manufacturing (150 bottles/min) |
| Torque Precision |
±0.3 N·m |
Consistent tightness prevents leakage in large bottles (e.g., 2L juice) and avoids cracking fragile glass containers |
| Power Consumption |
1.5 kW |
Energy-efficient for 24/7 operation; 10% more energy-saving than comparable high-speed models |
| Feeding Stability |
99.95% jam-free rate |
Upgraded vibratory bowl design handles large caps (up to 60mm) without misfeeds or interruptions |
2.2 Cap & Bottle Compatibility
| Type |
Range |
Application Examples |
| Caps |
Diameter: 15–60 mm
Types: Screw caps, flip-top caps, twist-off caps (plastic or light metal) |
2L beverage screw caps (58mm), large-format cosmetic pump caps (50mm), 1kg sauce jar twist-off caps (60mm) |
| Bottles |
Diameter: 20–100 mm
Height: 80–350 mm
Materials: Plastic, glass
Shapes: Round, square, oval |
2L plastic soda bottles (90mm diameter), 1.5L glass wine bottles (85mm diameter), 500ml square cosmetic bottles (60mm diameter) |
2.3 Conveyor & Control System
| Component |
Features |
| Conveyor |
Speed: 0–20 m/min (synchronized with the capping process)
Width: 100–300 mm (adjustable for large bottles)
Material: Reinforced anti-slip rubber (supports heavy glass bottles) |
| Control System |
PLC + 10-inch color touch screen
Multi-language support (over 10 languages such as English, Spanish, Arabic)
Storage for 50+ product recipes (saves parameters for different cap/bottle combinations) |
3. Core Features & Technical Advantages
- Combines an upgraded vibratory bowl feeder (optimized for large caps up to 60mm) with seamless capping—eliminates manual intervention and improves line efficiency by 40% compared to semi-automatic equipment.
- Continuous operation design: Supports 12+ hours of non-stop production without performance degradation, critical for 3-shift manufacturing facilities.
3.2 Precision Torque Management
- Equipped with a high-sensitivity torque sensor that provides real-time feedback to adjust force dynamically, ensuring ±0.3 N·m consistency even for uneven or textured caps (e.g., ribbed screw caps).
- Prevents costly issues: Over-tightening (which may crack glass bottles) and under-tightening (which causes leakage in liquid products like detergents or juices).
3.3 Expanded Compatibility
- Designed for large-format packaging: Accommodates caps up to 60mm (50% larger than standard models) and bottles up to 100mm in diameter—ideal for family-sized products or industrial containers.
- Tool-free adjustment: Quick-change guides and modular capping heads reduce setup time between production runs, enabling flexible manufacturing of 10+ SKUs daily.
3.4 Durable & Hygienic Build
- SS304 stainless steel frame resists corrosion from cleaning agents and harsh environments (e.g., humid food processing plants).
- Smooth, crevice-free surfaces comply with GMP and FDA standards, allowing for easy wipe-downs to maintain hygiene in pharmaceutical and cosmetic production lines.
3.5 Intelligent Operation & Diagnostics
- Intuitive touch screen interface enables operators to adjust speed, torque, and feeder settings with minimal training.
- Advanced fault alert system: Notifies of cap shortages, bottle jams, or torque deviations via visual and audible alarms—reduces troubleshooting time by 80% compared to legacy machines.
4. Industry Applications
The CM140 excels in high-volume and large-format packaging scenarios, trusted by manufacturers worldwide:
| Industry |
Use Case |
Customer Feedback |
| Food & Beverage |
58mm screw caps for 2L plastic soda bottles (140 bottles/min) |
"Tripled our daily output compared to our old machine—handles 200,000+ bottles/day with zero leakage." — Major beverage distributor |
| Daily Chemicals |
60mm caps for 1.5L laundry detergent bottles (120 bottles/min) |
"The expanded cap range allowed us to consolidate 2 machines into 1—saved 30% of floor space." — Household chemical manufacturer |
| Pharmaceuticals |
38mm twist-off caps for 500ml syrup bottles (90 bottles/min) |
"Torque precision meets our strict quality standards; audit-ready with traceable data logs." — Pharmaceutical plant |
| Cosmetics |
50mm flip-top caps for 1L lotion bottles (100 bottles/min) |
"Quick recipe changes let us run 8 SKUs daily—no more downtime between batches." — Cosmetic contract packager |
5. Packaging, Delivery & Customization
5.1 Packaging & Shipping
| Detail |
Specification |
| Packaging |
Export-grade wooden crate (shock-proof, moisture-proof, ISPM 15 compliant for global shipping) |
| Package Size |
210*90*180 cm (with EPE foam cushioning for heavy components) |
| Gross Weight |
450 kg |
| Lead Time |
1–3 sets: 20 working days
>3 sets: Negotiable (priority production for bulk orders) |
5.2 Customization Services
| Service Type |
Details |
MOQ |
| Logo Customization |
Laser engraving/printing on machine body or control panel |
1 set |
| Packaging Customization |
Branded wooden cases with handling instructions or customer-specific labeling |
1 set |
| Functional Customization |
Modified capping heads for extra-large caps (>60mm) or specialized bottle shapes (e.g., irregular contours) |
Negotiable |
6. About YIMU Machinery
As a reliable packaging automation provider established in 2016, we deliver tailored solutions for global clients:
| Strength |
Details |
| Production Excellence |
888㎡ manufacturing facility with 3 dedicated assembly lines; every CM140 undergoes 72-hour continuous runtime testing before shipment |
| Quality Assurance |
3-tier inspection process: Raw material certification → in-process performance checks → final factory acceptance test (FAT) |
| Global Footprint |
Exported to over 60 countries; 94.4% positive customer reviews, with local technical support partners in key markets (U.S., EU, Southeast Asia) |
| Value-Added Support |
Free pre-sales production line design (capacity planning, layout optimization); on-site installation and training for bulk orders |
Ready to scale your capping line? Contact us for a personalized quote, live demo, or custom solution tailored to your large-format packaging needs.